This is what we started with. Cabinet free on craigslist.
My husband took off doors, took out drawers, took off the top, and the back. Took out the shelf inside.
He then made rails that would hold turners or egg racks. The rack would hold eggs in cartons. I can get 3 turners on each rail, each turner holding 41 eggs for a total of 246 eggs. So with egg cartons and racks it could be as much as 275.
We cut the bottom out of the drawers, and the centers out of the doors. Plexiglass went in the doors and wire mesh in the drawers
Then we started insulating. This insulation came from Lowes. The foil will reflect light and make it easy to see inside also.
We made a frame for the top, with cut outs for viewing windows. Those will also have plexiglass in them. Each one sealed and then each pane trimmed.
This is where water is added for humidity. 1/2 inch pvc and a couple elbows, funnel on top to pour water into. Water will be held in a pan inside, with a sea sponge in it.
You can also see one of two air holes on the bottom right for cross ventilation. There is another on opposite side at the top. You pull off the cap for air flow.
You can also see the very insulated hatching drawer. Inside of drawer will be lined with rubber like shelf liner to keep debris off eggs below and to make a soft area for chicks. Easy clean up also. Liner has small holes for air circulation.
Chicks will be placed in drawer for hatching. With eggs cartons I can get 60 eggs in each drawer. Without cartons maybe 75. Large viewing windows above the hatching drawers will make for easy watching of the eggs. There is only a 1/2" gap between the top side of the drawer and top of cabinet, so no chick can get over the edge and fall out of drawer. Drawer is completely sealed and can be pulled out without losing heat inside the incubator.
This latch pulls both doors closed very tight. No loss of heat from here. We placed a 250 watt heat lamp with a 6" fan inside the unit. We then placed 3 digital thermostats, one at top, one in middle and one at bottom. The unit heated to 100 degrees from top to bottom in 15 minutes. We then closed the garage doors and turned off lights to look for light seepage around the whole unit. We had one spot on the back, it was then caulked to seal. No other heat loss seen anywhere. This weekend we will be placing the heating unit and thermostat and doing a dry run. I will post pictures and results then.