Was a Horse Shelter, Now a Chicken, Duck, Turkey Coop & Yard!

20240504_083901.jpg
Antwan posing in front of the C-T-D house on 4th/5/24.
(This article is still in progress)
It all began with adopting a Silkie Rooster, hatching 11 chicks and raising 7 ducks..... now we have a Large Coop, 2 turkeys, ducks and 16 chickens (all broody ๐Ÿคฃ).

This coop was a abandoned horse shelter within an old horse pen. Eventually it was turned into a dog run / kennel and the horse rails were stapled with sheep fencing. Chain link boxed in a smaller pen with-in the original one, looking like this:
Northern view

SouthEast view
Eastern View


This horse shelter was chewed on, had two broken roof rafters, rotten strapping, a leaky roof, a gap under the NorthWest wall, and not to mention only 3 inclosed walls. Here's some pictures of it:
20240221_130649.jpg
Chewed boards, SE wall
2nd Day Horse Shelter
Illustration of Broken rafters
Closeup illustration
(Description of drawings above; Two rafters snapped in half & patched with plywood & screws; see; 1st photo A+B closeup. Strapping snapped and rotted; see; 1st photo C+D closeup)

โš˜๐Ÿ€๐ŸŒป๐ŸŒฑ๐Ÿ”โšก๐Ÿ“๐Ÿ•Š๐ŸŒณโ›ฐ๏ธ๐Ÿฆƒ๐Ÿฃ๐Ÿƒ๐Ÿ๐ŸŒฟโš˜๐Ÿฆ†


Materials used: (scroll if on mobile)
Roof:4th Wall:Run:Door:Other:
2x4 (2)PalletsChicken Wire3ยฝ in. Plywood2x6 (backer)
Blk Painted TinTarpaper (roof membrane)4ft. Wooden StakesFrame (Pallet pieces)Roosts
(Logs)
Strapping
(Plywood)
2x6StaplesHingesChicken-
Wire
Roof screws2x4ChainlinkTarpaperScrews
TinZip-ties & StaplesBlk Tin x12x6 scraps
Plywood & Pallet pieces (strapping)Homemade posts (logs)Whale latchRubber bungee cord
SiliconeChimney Strapping (Strapping tape)Chain & CaribeanerMotivation
Drip edge (tin)LathsStaplesRocks
Lock WireSilica (fancy Silicone)Rails
Landscaping Stakes (for holding down apron)

๐Ÿฅฐ๐Ÿ”๐ŸŒฟ๐Ÿค๐ŸŒฑ๐Ÿ“๐Ÿ™๐Ÿฆข๐Ÿฃ๐Ÿ€โ›ฒ๏ธ๐Ÿฆ†

Tools used: (scroll if on mobile)
MeasuringCuttingPoundingAttachingElec. OtherOtherOther #2
Speed squareSkillsawHammersCordless DrillExtension cordsSafety GlassesSmart Ladder
4ft levelChainsawNailpullerCordless ImpactImpact & Drill BatteriesWork GlovesRake
Measuring tapeJigsawSledgehammer#2 Robertson bitBattery chargersPencil / MarkerStool/Step
Utility knifeSpeed bits (roofing)Stereo (opt.)Pencil sharpenerRatchet Strap
HandsawClampsZipcutter bladesWheel Barrow
ZipcutterHammer tacker/
Stapler
Utility knife blades
Wire cuttersWorkX table
Table sawBucket

Table with tools

๐ŸŒฑ๐Ÿซ๐Ÿ“๐Ÿ•Š๐ŸŒฟ๐Ÿฃ๐ŸŒน๐ŸŒพ๐Ÿฆ†โ›ฒ๏ธ๐Ÿ˜˜

On the next page, you will begin the journey.

Closing & Framing in the 4th Wall pt. 1

Once a collapsed and leaking roof, now fixed with new rafters, tin and strapping; this is a strong and useful structure again. Now, time to do some cleaning up.

Back view of new tin & roof structure

New strapping & rafters
New rafters, strapping & tin
Ceiling wide view

(Can you see the color difference between the new wood & old?)


๐Ÿƒ๐Ÿ€๐ŸŒป๐Ÿค๐Ÿฆƒ๐Ÿฆ’๐Ÿ’“๐Ÿฆข๐Ÿ”๐Ÿฆ†๐ŸŒพ

We removed the rotten logs that were somewhat filling the gaps under the NorthWest and SE walls, and then moved the giant cubic doghouse. We also removed the chewed boards on the sidewalls. Now, it looks so much better.
NorthWest gap, moved log
Southeast wall
NorthWest wall view


Now, for what we've all been waiting for; the building!


๐Ÿฅš๐Ÿ“๐Ÿ˜˜๐ŸŒฑ๐Ÿฃ๐Ÿ”๐ŸŒบ๐Ÿ•Š๐Ÿ“๐Ÿฆƒ๐ŸŒน

The first pallet was secured with ease. We then installed our first 2x6 and screwed it into the pallet.
Pallet pile
First pallet (inside view)
Attachment to wall
First pallet & 2x6


Next, we installed the 2nd pallet. It was much harder than the first, because we wanted them to be somewhat the same height, and it needed to fit between the 2x6 and center 6x6. We made it fit by cutting off a few inches on the end with the chainsaw. It's all coming together!
Cut edge with chainsaw

Second pallet (outside view)

As you may see in the photo above, there is now a 2x4 screwed to the 6x6 middle beam (right side), it is there to frame the door.

We added another 2x6 and 2x4 both parallel to the one on the 6x6, about 3ยฝ ft to the right. Then secured a scrap 2x4 atop the previous 2x4s. Now we have a door frame. ๐Ÿšช

Door & wall coming together


2x4 cut offs were then placed above the door frame, creating a small frame to attach strapping to in the near future.
Strapping framework


Like clockwork we installed the 3rd pallet, but instead on the right (Northwest).
3rd pallet.


As you can see above, there is a gap between the 2x4 and the 3rd pallet. We installed a cut-off of another pallet and filled the gap.

Cut-off pallet installed

Do you see the dog ๐Ÿ•?

After, we just closed the small gap between the 3rd pallet & the NorthWest wall with a scrap 2x4.
Closed the gap w/ a 2x4


Here's the wide view of the progress so far. This was a whole days work, so the next page will be "Closing in the wall prt. 2".
Beautiful progress

Here's what it looked like that morning for comparison:
Comparison photo of early that morning

Continue the journey on pg. 3.

Have any questions? Please ask them in the comments.

๐Ÿฆข๐ŸŒท๐Ÿ๐ŸŒฌ๐Ÿซ๐Ÿ”๐Ÿซ‚๐Ÿ€๐ŸŒน๐ŸŒป๐Ÿฆ’๐ŸŒณ

Closing & Framing in the 4th Wall pt. 2

On the last page, we finished inclosing the bottom portion of the 4th wall with pallets. On this page we will be inclosing the top portion.

๐ŸŒป๐Ÿ๐Ÿค๐Ÿ’“๐Ÿ€๐Ÿฆ†๐Ÿ“๐Ÿฆƒ๐Ÿƒโ›ฒ๐ŸŒฑ๐Ÿฅš

Let's get started.
To install a pallet on top of the first, we needed to slightly cut the 3 planks (on the pallet) that would butt up against the gusset mending boards.

Chainsaw cutting 3 planks


Here we are cutting a bit off of the planks, to accommodate the gusset mending board.
It fit like a wooden glove.

First top pallet.


The gap between the gusset mending board & the pallet planks can give you a hint of why we cut there.

Cut pallet planks
Gap between gusset mending boards & pallet.


Placing the next pallet was a breeze, no cutting needed.
It really looks like a wall now.
2nd top pallet.


On the other side of the doorway we placed the 3rd top pallet, snug to the door this time.
Like the first, we needed to cut a few planks to accommodate the incroching gusset mending board.
3rd top pallet.


The cut-off came next, and then the pallet work is done.
Top pallet cut-off installed


Here's what it looked like from the inside:
Wall view (inside)


Now, the wall & door structure is complete!!

๐Ÿ’“๐ŸŒฌ๐Ÿฆƒ๐ŸŒฟ๐Ÿ’ž๐Ÿ•Š๐Ÿซ‚๐Ÿฃ๐ŸŒท๐Ÿƒ๐Ÿฅš๐ŸŒน๏ธ

On the next page, we will be wind-proofing the 4th wall with 'roof membrane' / roofing tar paper.

Wind-proofing the 4th Wall with Tar Paper

Since we have successfully built the 4th wall structure/framing, rebuilt the roofing system & cleaned up the coop, it is now time to not only celebrate ๐Ÿ˜‰, but to wind-proof the 4th wall with tar paper or 'roofing membrane'.

๐Ÿก๐Ÿ˜˜๐Ÿซ‚๐Ÿฃ๐Ÿ’“๐ŸŒฌ๐ŸŒป๐Ÿ๐Ÿซ๐Ÿฆ†๐Ÿ“๐Ÿ”

Let's do this!

In order to get the Tarpaper flush, we removed the gussets with the skillsaw.
Skillsaw on WorkX table
Gussets removed


Tarpaper is fairly easy to work with and is somewhat light.
It has a sticky back that will adhere it to the pallets when it gets very hot, but for now we stapled it.
First Tarpaper sheet wide.


The process goes very quickly, the only prep needed is cutting them and removing the plastic coating on the back.
Cutting the tarpaper

(We cut through it using a Utility Knife)

Here's pictures of the rest of the tarpaper installing:

2nd Tarpaper sheet
View from inside. Much darker now

Much darker in there. :)
3rd Tarpaper sheet & above doorway


๐Ÿซ๐Ÿฆข๐Ÿ”๐Ÿƒ๐Ÿ“๐Ÿฃ๐Ÿฅฐ๐ŸŒฟ๐Ÿ’ž๐Ÿ€โ›ฒ๏ธ๐ŸŒบ

We cut and folded the 3rd tarpaper sheet edge onto the doorframe.

This will also help with rain protection, since tarpaper is a great semi water-repeller.
Tarpaper before being cut & folded
Cut & folded tar paper
Cut & folded again


The wide view: (4th sheet added)
Tar paper progress


We then added the final sheet and it folded over onto NorthWest wall by a few inches.

๐ŸŒฟ๐Ÿฅฐ๐ŸŒน๐Ÿ’“๐Ÿ˜˜๐Ÿซ‚๐Ÿ“๐Ÿค๐ŸŒพ๐Ÿ”๐Ÿฆ„๐Ÿฆ†

On the page, I will show how to take apart pallets without breaking them apart (or as much), to make strapping for under the tin.

Reusing Pallets for Strapping & Installing Strapping on the 4th Wall

Strapping was needed, so we started to take apart some viable leftover pallets.

๐ŸŒท๐Ÿ“๐Ÿฅš๐Ÿ’“๐Ÿฆ„๐Ÿƒ๐Ÿ™๐Ÿชต๐ŸŒณ๐ŸŒป๐Ÿก๐ŸŒบ๏ธ

Here's how I removed pallet planks with a nail puller & a hammer:

1: First angle your nail puller into the wood (sharp angle) right above the embedded nail head.

2: Hit near the head of the nailpuller with the ๐Ÿ”จ hammer, until the nail puller has the nail head between its teeth.
Step two


3: Pull the nail, using the nailpuller as leverage. Then push the handle up/down as needed until you have something like this:
Step 3 opt. 1


Or this:

Step 3, opt. 2


Whether the teeth are facing up or down doesn't matter. If the teeth are facing up like in picture 2, then hit the hammer on the end of the nailpuller handle (while holding it).
Hitting nailpuller handle is one of the best methods.
(Long handled nailpullers are best).


If you aren't getting anywhere with the position in photo 1, then switch to the other, or go back in forth.

4:After you have removed most of the nails (or pryed apart the connection) give the plank a pound on the inside, until it looks like this:
20240222_150007.jpg

(Note: there is many more ways to free a pallet plank, this is just a simple example & a lot of the technique comes from experience).

Freed board


All nails are different, some easy, some stubborn and some aren't made to be pulled out. Good luck ๐Ÿ‘!

๐Ÿฅš๐ŸŒป๐Ÿฆƒ๐Ÿซ๐Ÿฆ„โ›ฐ๏ธ๐Ÿ๐Ÿ˜˜๐ŸŒน๐ŸŒณ๐ŸŒป๐Ÿฆ†

After removing many nails, we cut some strapping from 3 ยพinch plywood. Now it's time to install it all.
Pile of strapping


We drilled directly into the pallet planks, measuring where they were.

20240223_153551.jpg
20240223_162526.jpg


Strapping is traditionally used on rooves. It creates a gap between the tin and the wall (or roof) so moisture can escape, thus preventing rot.

After strapping the whole wall, we installed more around the outline of the door to secure the tin edge to.
Strapping view!
Door strapping complete


The strapping was very successful.
๐Ÿฅณ๐Ÿ”จ๐Ÿ‘ทโ€โ™‚๏ธ
On the next page we will be putting tin on the almost complete 4th wall.

๐Ÿ“๐ŸŒน๐Ÿ˜˜๐Ÿ™๐Ÿชต๐Ÿฆ„๐Ÿซ๐Ÿ”๐ŸŒบ๐Ÿฆ’๐Ÿ’ž
๐Ÿ€

Putting Tin on the 4th Wall

On the last page we finished installing the strapping and framing the doorway, now we are installing tin on the 4th wall.
The tin we used was previously on the roof and most of it was unscathed.

๐Ÿฆ’๐Ÿ’“๐Ÿ”๐Ÿก๐Ÿƒ๐ŸŒณโ›ฒ๏ธ๐Ÿฆข๐ŸŒท๐Ÿฅš

Time for tin!
Like we did on the roof, we installed the tin from left to right (SE-NW); for the purpose of the seam facing SE instead of NorthWest; thus preventing the north wind and rain from blowing in.
When installing the first piece we placed it as vertically 'level' as possible, since the first sheet decides the course of all that come after. The picture below is of the first two sheets of tin.
2nd sheet of tin on the 4th wall
Left to right overlap closeup


Since this procedure goes relatively quick, it was a bit challenging to capture every individual piece of tin going up. So the pictures show our progress in a spaced way.

We continued with tinning left of the door, and then cut a small piece for above the door.
Small piece of tin above door


Now on the right of the doorway, we continued plating the wall with tin sheets.

The sheet just right of the door had a approximately 5inch overhang, that was obstructing the doorway. We then cut off the excess with the Zipcutter.
Here's an action shot:
Cutting off the excess tin with the Zipcutter


After that we bent the remaining edge onto the framing 2x4. This way no one will get cut or scraped when brushing past.
Flattened tin edge


The last 2 sheets were the most bent (from being hit by a tree top), but are still leak-free. We evened out the indentations as best we could with roofing screws and then bent the excess tin around the corner and against the NW wall, with the help of a hammer.
20240224_145430.jpg
As seen above, the last 'piece' is really two short pieces put together; with the top one ontop of the other the water cannot get in.


๐Ÿฆƒ๐ŸŒบโ›ฐ๏ธ๐ŸŒณ๐Ÿฆ†๐ŸŒน๐Ÿฆ„๐Ÿ€๐Ÿฅš๐Ÿก๐ŸŒท๐ŸŒป๐Ÿ•Š

In order to get the tin flush on the corner, we had to cut a small part off in order to accommodate for the wood protruding from the frame.

Tin cut to fit wooden block
NW wall view of tin


The NorthWest wall looks so good! If you look closely (at the left corner ), you may see that we folded the last sheet of tarpaper around the corner as well.

Wide view of tin on 4th wall

What a very successful, satisfying and rewarding day of work, for those eternally loved birds.

P.S: If you're wondering why the screws/screwholes on the reused tin dont make a organized pattern, that's because of the previous installer.

On the next page we will be adding the Drip edges and making it look pretty.


๐Ÿ’ž๐Ÿฆ„๐Ÿ€๐Ÿ˜˜๐Ÿ•Šโ›ฐ๏ธ๐Ÿซ‚๐Ÿฃ๐Ÿ๐ŸŒท๐ŸŒป

Adding a Drip edge and Tinning the NW Wall

We have come quite a ways. It's marvelous how two people can make such an impact in such a short amount of time. Tenacity is key- and patience :).

๐Ÿ˜๐Ÿ“๐Ÿฆƒ๐Ÿฆ†โ›ฐ๏ธ๏ธ๐Ÿฅฐ๐ŸŒพ๐ŸŒป๐Ÿฆƒ๐Ÿฃ

Now, lets contiune.

Firstly, we installed the 'Drip edge' on the header board just above the original tin sheets. The Drip edge panels are 1-2 inches away from the wall and hang over the tin sheets; helping to direct water away from the otherwise vulnerable spot.


[Drip edge is a term commonly used for 'flashing' or something to aid in waterproofing. Our 'Drip edge' dose fit the criterion of waterproofing, but it isn't the traditional object used as 'Drip edge'. Use this as you will.]

Drip edge
Gap between wall & drip edge


We ran the whole width of the 4th wall with the silver drip edge, and, like before bent the excess around the Northern corner.

This is what it looks like so far:
Wide view of silver drip edge


Then we covered the exposed horizontal board (just under the roofing tin) with some new black tin; the same tin as said roofing tin.
Like the first, we ran the black Drip edge the whole length of the house and bent it around the corner.
Black Drip edge view


The black Drip edge will extend that boards life by quite a large margin, and it looks great.
We continued with the black tin on the NW wall, but this time running the ruts horizontally.

By plating the once exposed board on the NW wall with tin, we have waterproofed the rafter and accented the roof.
I think it looks great.

Black Tin decoration on the NW wall

Wide view of accenting tin on NW wall

This added a cleaner appearance to the NW wall, and it makes it that much more waterproof.

๐ŸŒบ๐Ÿ˜„๐Ÿฆ„๐Ÿ€๐Ÿ”๐Ÿ๐Ÿก๐Ÿฅฐ๐Ÿฆ†๐ŸŒฟ๐Ÿ’ž๐ŸŒณ๐ŸŒฟ

On the next page we will be tinning the NW wall.

Installing Strapping & Tin on the NW wall

When you order tin (we didn't on this project) you're given a 'cover sheet' to protect the tin you ordered from being scratched.
There were only two remaining charcoal tin sheets (one being the coversheet), so we didn't have enough for the 4th wall, but on the NW wall we did.

๐Ÿ’ž๐Ÿ˜„๐Ÿฆ„๐Ÿ€โ›ฐ๏ธ๐Ÿ”๐Ÿฆข๐Ÿ๐Ÿก๐Ÿฅฐ๐Ÿƒ๐Ÿฃ

Let's contiune.

In the spirit of beauty and functionality, we decided covering the NW wall would be both brilliant and keep the building in good shape, longer.

It was fairly simple, all we needed was about 12 (or more) pallet boards for strapping and then to install the two charcoal tin sheets.

When we began taking the pallets apart it occurred to us that the nails in the boards were spiraled; meaning they weren't going to be backing out of those boards anytime soon. Seeing this we decided to cut the nails with the Zipcutter instead of trying to pound them out using a hammer.
Pallet we were taking apart


Clamps held the pallet boards while cutting the nails, making it a smooth process.
Pallet board being prepared for the Zipcutter
20240308_131943.jpg


Here's an example of a flush cut from the Zipcutter.
20240308_125655.jpg
20240308_125738.jpg
The picture above is of a cut nail that fell in the snow after cutting. If you look closely you may see the spiraling I mentioned.


With more than 12 boards cut we were set for strapping the NW wall and the next project.

We worked so swiftly I only captured us finishing installing the tin. There were approximately three horizontal rows of strapping and one slanted row parallel to the rafter.

Before we installed the tin we cut both panels at a angle to accommodate the rafters angle.
20240308_165202.jpg


The two charcoal sheets were very easy to install and we were soon done.
Here's a view of the tin installed:
Wide view of NW wall tinned
Charcoal tin bent around Northern corner


After, we bent the charcoal tin around the Northern corner to prevent any water coming in.

I think it looks really good.
I'm glad we put the charcoal tin on the NW wall; firstly, it looks aestheticly pleasing, it blocks the Northern wind and rain and it adds to the longevity of the structure.

Here's a final view of the work we've done so far:

Our accomplishments!


๐Ÿฃ๐Ÿƒ๐ŸŒป๐Ÿซ‚๐Ÿ‘ฉโ€๐ŸŒพ๐Ÿ˜˜๐ŸŒบ๐Ÿฆ†๐ŸŒณ๐Ÿฆƒ๐Ÿ˜๐Ÿฆ’๐Ÿ”

Join me on the next page to see us make and install the door using pallets.

Making & Installing a Door Built with Recycled Pallets

Previously we took apart pallets and used the boards as strapping on the NW wall. When we were doing that we also took apart enough to make a door and a few other things you'll see in the future.

This was the first time either of us has built a door, but it is 100% predator proof and has a nice seal.

๐Ÿ˜๐ŸŒณ๐Ÿฃ๐Ÿƒ๐Ÿฆƒ๐Ÿšช๐Ÿ‘ฉโ€๐ŸŒพ๐Ÿ˜˜๐Ÿฅ”๐Ÿฃ๐Ÿก๐Ÿ 


First things first we installed a 2x4 on top of the horizontal 6x6 framing the bottom of the doorway.
20240309_132121.jpg


Then we cut a small piece of some of the leftover silver tin and placed it over the two exposed wooden boards.
20240309_132109.jpg


Now, lets build the door.

We took a sheet of 3ยฝ inch plywood to use as the body of the door. We didn't have to cut it since it was the perfect height and width.

Next, we framed the plywood with pallet boards to add strength and structure. Smaller screws work well for this since they won't be holding much weight. Three boards ran vertically in the center to create bones for the tar paper and tin to lay on.
Strapping/Structure on future door

You can tell the dogs were helping.

Next, we dressed the pallet boards with tar paper, one sheet of Tarpaper did the trick. Then we trimmed the excess with a Utility Knife.

Tarpaper installed on door


I personally don't recommend doing this next step if you're using this article as inspiration; adding strapping on top of the tarpaper.
It had a lot of pros, but the deal breaker was that it was in the way of the hinges opening the distance we wanted.
Strapping on top of tarpaper; do not recommend.


We flipped the door over and installed two reused hinges.

Installing hinges (first time)


We carried the heavy door over to the doorway and placed it onto 3 staked pallet boards. This held it at the height we needed while one of us installed the hinges. The place of installation was too low to the ground to open because of the compacted snow, so we raised it and that fixed the problem.
Letting the door swing for the first time


Almost open


Epiphanies came and we flipped the hinges around to allow more movement for the hinges.

Flipped hinges around


The next epiphany was that the strapping was in the way of the door opening completely, so we removed it.
Door opening without strapping
Door without strapping


Now the easy part; installibg the tin. Only one cut was needed and then it was installed.

Tin on door


We then added some finishing details to the exterior using some leftover tin.

First we added a strip of black tin on the plywood that we installed in the wall to attach the hinges to.

Decorating the plywood


Cut a small piece of black tin and put it over the entry to act as a Drip edge canopy.

Drip edge above door


And finally a reused kickplate made of the previous roofing tin.

Kickplate

As you might see above, we outlined the overlap on the door with a pencil.

Here's what it looked like from the inside with the door shut.


Indoor view, door shut



To satisfy us all, here's a view of the back of the coop.

20240310_182843.jpg


๐Ÿฅฐ๐Ÿ˜˜โ›ฐ๏ธ๐Ÿ ๐Ÿฅ”๐Ÿ˜๐Ÿšช๐Ÿซ‚๐ŸŒบ๐Ÿฃ๐ŸŒž๐ŸŒพ๐Ÿƒ๐Ÿ”๐ŸŒณ๐Ÿƒ
On the next page we will be adding a Whale latch, talking about ventilation and more!

To be continued...

To be continued...
About author
Sequoia Raven Bird Farms
I Love writing/typing, learning and teaching.
Have a good day.
Love;
Antwan (turkey tom); Jazzelle (turkey hen); Investigator; Chicken hawk; Viayla; Valorie; Rebeccia; Ombre; Majestic; Angel, Borla; Ms. Pleezy; Roody; Noodle; Randy (or Randal); Speedy C. A. ; Raven Runner; Patti; Ducks; Mrs. Pretty ; Leaf Mann; Ms. Rolley; Quilly; Moliver (or Molly); Sweet Pea; Pearl; & me.
G' day.

Latest reviews

Great repurposing! Love the lists and plans. Nice article
Amazing article. Love all the pictures, and lists of materials. Love all the repurposing of pallets. Article is well organized. Great job on the article and the refurbishing of this shed.
Nice conversion of an old building into a coop! Excellent article with materials list and plans.

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